Our Factory
YJ-CO2 Dry Ice Cleaning Machine Manufacturing Factory.Leading Innovation, Building a Bright Future Together,In the expansive field of dry ice cleaning technology, YJ-CO2 stands as an industry benchmark with its exceptional quality, cutting-edge technology, and global vision. As a recognized manufacturer of dry ice cleaning machines, we consistently uphold the core values of "Excellence in Quality, Innovation in Technology," providing efficient, green, and intelligent cleaning solutions to customers worldwide.At YJ-CO2, we understand that quality is the cornerstone of a company's survival. Therefore, we have established a rigorous quality management system, ensuring excellence in every step of the process and that every piece of equipment meets the highest international standards. It is this relentless pursuit of quality that has earned us widespread trust and praise from our customers.
Why Choose Us
Quality Control
At YJ-CO2, we understand that quality is the cornerstone of a company's survival. Therefore, we have established a rigorous quality management system, ensuring excellence in every step of the process and that every piece of equipment meets the highest international standards. It is this relentless pursuit of quality that has earned us widespread trust and praise from our customers.
Wide range of product applications
YJ-CO2's dry ice cleaning machines have been widely applied in the automotive, electronics, aerospace, petrochemical, food, and pharmaceutical industries, providing high-quality cleaning solutions to customers in more than 40 countries worldwide. Our products and services have not only gained widespread market recognition but have also played a positive role in promoting green development and improving production efficiency in the industry.
Professional team
Backed by a strong R&D team and continuous technological innovation, YJ-CO2 consistently pushes boundaries, offering a range of technologically advanced and high-performing dry ice cleaning machines. Our product line covers handheld, semi-automatic, and fully automated models, catering to the diverse needs of different industries and scenarios.
After-sales
All products come with a one-year warranty, during which we will provide free maintenance. In addition, we offer relevant technical guidance and free training, with a commitment to providing lifetime free remote technical support.
Related Product
Car Maintenance Dry Ice Cleaning Machine
The car maintenance dry ice cleaning machine is a high-efficiency, environmentally friendly cleaning device suitable for the automotive repair industry, particularly for cleaning engine carbon deposits.
The PCBA dry ice cleaning machine effectively removes internal grease, dirt from robots and automation equipment, as well as contaminants such as flux residues after soldering, coatings, resin, solvent-based coatings, protective layers, and photoresist agents on integrated circuit boards and printed circuit boards.
The mold dry ice cleaning machine can clean tire molds, rubber molds, polyurethane molds, polyethylene molds, PET molds, foam molds, injection molds, alloy die-casting molds, hot core boxes and cold core boxes used in casting. It effectively removes residual resin, failed release agents, carbonized mold agents, oil stains, and unclogs vent holes, leaving the molds as clean as new.
Industrial Dry Ice Cleaning Machine
Benefits of the industrial dry ice cleaning machine include reduced downtime, minimized equipment damage, effective cleaning of high-temperature equipment, reduced or eliminated use of solvents, improved worker safety, enhanced maintenance efficiency, reduced production downtime, lowered costs, and increased production efficiency.
Equipment Maintenance Dry Ice Cleaning Machine
The equipment maintenance dry ice cleaning machine offers the advantage of on-site cleaning. For example, when cleaning molds, there is no need to cool down or disassemble the molds, avoiding corrosion and damage from chemical cleaning methods, mechanical damage from traditional cleaning, and loss of mold precision due to repeated disassembly and reassembly.
Double Station PCBA Dry Ice Cleaning Machine
The dry ice cleaning machine effectively removes post-soldering residues, contaminated coatings, resins, solvent-based coatings, protective layers, and photoresist agents from integrated circuit boards and printed circuit boards.
Anti-static Integrated Dry Ice Cleaning Machine
The anti-static integrated dry ice cleaning machine uses high-speed dry ice particles to clean PCBA surfaces. As PCBA (Printed Circuit Board Assembly) has many micro-packages and solder joints on its surface, traditional cleaning methods often struggle to achieve effective cleaning and may even damage the PCBA.
The working principle of dry ice blast cleaning involves using compressed air to propel dry ice particles at high speed onto the surface to be cleaned. Upon impact, the dry ice particles rapidly vaporize, creating a "micro-explosion" effect. This process causes localized cooling, brittleness, and cracking of contaminants, which are then separated from the surface by the explosive force of the sublimating dry ice.
Engine Carbon Deposit Dry Ice Cleaning Machine
The engine carbon deposit dry ice cleaning machine can quickly remove engine carbon deposits. Using chemical agents for carbon removal takes a long time, typically requiring at least 48 hours, and the chemicals can be harmful to the human body.
What is PCBA Dry Ice Cleaning Machine
PCBA Dry Ice Cleaning Machine utilize compressed air as the driving force to propel dry ice particles at supersonic speeds onto the surface to be cleaned. Instead of solely relying on the kinetic energy of the dry ice particles, they take advantage of the ultra-low temperature properties of dry ice for decontamination. The process involves accelerating the dry ice blasting media in a high-pressure air stream to impact the surface effectively.uniqueness of dry ice cleaning stems from the instant vaporization of dry ice particles upon impact, causing them to rapidly disappear and facilitating heat exchange on the surface being cleaned.This rapid sublimation of solid CO2 gas causes the dry ice particles to expand nearly 800 times their original volume in a fraction of a second, resulting in a "micro-explosion" at the point of impact that achieves the cleaning effect swiftly.
Benefits of PCBA Dry Ice Cleaning Machine
Wide range of applications
Dry ice cleaning machine removes silicone residues, oils, grease, dirt, inks, adhesives, paints, chewing gum, and graffiti effectively. Industries such as rubber, automotive, marine, chemical, printing, plastics, food, pharmaceuticals, and aerospace use it.
Environmental protection
Dry ice blasters recycle solid CO2 without creating extra waste. When dry ice touches a surface, it becomes gaseous CO2 via sublimation, leaving no water or chemical residue. This method is perfect for cleaning water-sensitive items like electronics.
Reduced Downtime
Dry ice blasting machine swiftly freezes and removes dirt upon impact, ensuring a thorough clean without harming the surface. This makes dry ice cleaning machine ideal for equipment and devices with stringent surface requirements.
More Cost-Effective
Some companies also find that dry ice blasting is more cost-effective. While the upfront costs of purchasing a dry ice blasting machine are higher than buying a mop and bucket, the long-run savings are substantial.For instance, dry ice blasting reduces downtime, as described above. You can complete cleaning on equipment and immediately put it back into service in your factory or facility.The method also eliminates the need to remove excess water or cleaning residues. Dry ice works by itself, reducing how much additional menial work technicians must do.
Use It For Almost Anything
Another benefit of dry ice cleaning is that you can use it for almost anything. It's suitable for removing numerous contaminants, including mould, biofilms, smoke damage, paint, and grease.Because of this, you don't need to switch between cleaning methods for complex surfaces. Dry ice will remove all of it, whatever's on there.
Application of PCBA Dry Ice Cleaning Machine
Aerospace and Aircraft Industry
Dry ice blasting is highly effective in cleaning electrically charged workspaces and equipment like the ones found in the aviation and aerospace industries. The dry ice blasting process is used for cleaning brake components, landing gear, wiring, foam insulation, coatings, carbon materials, aviation grease, and other carbon materials found in aerospace facilities.
Food and Beverage Processing
Maintaining the cleanliness and sanitation of surfaces and equipment where food is processed is a production manager's ultimate concern.Frequently removing flour, grease, oil, caked-on dust, baked-on carbon, and other stubborn residues from baking and production equipment is essential for maintaining food products' quality and preventing bacterial growth.However, traditional methods like manual scrubbing with water, solvents, chemicals, and brushes are costly, labor-intensive, inefficient, and time-consuming.
Automotive and Transportation Industry
Since dry ice blasting is non-conductive and non-abrasive, it can be used to clean all types of equipment in the automotive industry from tire manufacturing equipment, robotic welding systems, and hydraulics to windshields, body sealants, motors, and engines.It can effectively remove contaminants, dust, and stains from expensive equipment incredibly fast and in a non-destructive way.
Printing
Dry ice blasting can help improve print quality and precision by deep cleaning printing equipment like gears, rollers, conveyors, ink boxes, and rails without disassembling them. Besides removing grease, oil, paper dust as well as ink and paper pulp buildup, dry ice blasting extends the lifespan of expensive equipment parts while reducing waste.
Rubber Industry
The accumulation of mold release agents and cured materials in molds is one of the greatest problems faced by rubber molders since it makes the mold unusable and can cause the production line to shut down for cleaning. Dry ice blasting can remove the mold directly in the press without taking equipment apart.
Medical Field
Dry ice blasting is extremely efficient for deep cleaning and disinfecting medical tools, laboratories, wards, and pharmaceutical facilities with its pressure, freezing temperatures, and absence of residue. It's an efficient and safe cleaning tool that doesn't cause damage or fatalities.
Non-abrasive
Dry ice is a very soft media and can clean most surfaces without damage.It can clean sensitive surfaces, such as electronic equipment, printed circuit boards and plastic molds, without etching, profiling or changing surface dimensions.
No secondary waste
Dry ice sublimates upon impact with the surface being cleaned, which results in no secondary waste, no residue and no moisture introduced.This eliminates extra cleanup, disposal of secondary waste streams and additional cleaning preparation, such as masking delicate sensors or wrapping electronic components before cleaning. Elimination of secondary waste allows equipment to be cleaned while online and still operating.
Environmentally responsible
The dry ice used in the dry ice cleaning process is made of reclaimed CO2 that is collected and recycled from other industrial processes.It does not produce more CO2 or add additional greenhouse gases to the atmosphere.It also allows for the elimination of environmentally harmful cleaning chemicals and eliminates worker exposure to hazardous cleaning agents. It also does not produce any toxic waste that must be disposed of.
Non-toxic
Dry ice is a food grade media and is approved for use in FDA and USDA inspected facilities.It is colorless, tasteless, odorless and non-toxic.
Non-conductive and non-flammable
Dry ice is non-conductive and will not cause corrosion or rusting of surfaces.It also allows for electrical equipment to be safely cleaned.CO2 is also a non-flammable gas and there is no risk of combustion.
How to Choose PCBA Dry Ice Cleaning Machine
Determine your application area
Before diving into machine specifications, determine your primary application. Whether it's industrial cleaning, food preservation, or special effects in the entertainment industry, understanding your specific use case will allow you to more accurately select the machine that's best for you.Or you can tell us your needs and we will recommend the best solution for you.
Dry ice quantity issue
Consider the amount of dry ice you need. Industrial applications may require high-capacity machines, while smaller equipment can meet smaller-scale needs. Understanding your production requirements is critical.
Size and portability
Consider the physical size of the machine. A compact, portable unit may be better for versatility and ease of use, especially if you work from different locations or have limited space. If you need to move your cleaning equipment between job sites, choosing a dry ice blaster that is compact and portable may be key. This is important for tasks that require frequent movement or operation in limited View the actual dimensions of your dry ice blaster, including length, width, and height. Make sure the machine is sized to fit your workplace and can be easily stored or carried.
Automation and control
Automation and control are crucial considerations when selecting a dry ice pelletizer and cleaning machine. Look for user-friendly controls and automation features. An intuitive interface and automation streamline operation, making the machine easier for operators of all skill levels to use.Choose a dry ice granulator/cleaner with an intuitive interface. An intuitive control panel or touch screen makes it easier for operators to understand and operate the equipment, reducing training time.
PCBA Dry Ice Cleaning Machine Combines Three Primary Factors To Remove Contaminants
Pellet Kinetic Energy
Dry ice is accelerated by compressed air through a nozzle at supersonic speeds. When the dry ice collides with the substrate being cleaned it creates a kinetic effect.This effect has the largest contribution to the cleaning process when substrates are at ambient temperatures or below.Even at high impact velocities and direct head-on impact angles, the kinetic effect of solid CO2 pellets is minimal when compared to other media (grit, sand, PMB). This is due to the relative softness of a solid CO2 particle (1.5 – 2 on the Mohs Scale of Hardness), which is not as dense and hard as other projectile media.
Thermal Shock Effect
The temperature (-109°F / -78.9°C) of the dry ice causes thermodynamic shock, which causes the contaminant to embrittle and shrink. The resulting micro-cracking helps break the bond between the surface and the contaminant.The instantaneous sublimation (phase change from solid to gas) of dry ice upon impact absorbs maximum heat from the very thin top layer of the surface contaminant. Maximum heat is absorbed due to latent heat of sublimation.The very rapid transfer of heat into the dry ice from the coating top layer creates an extremely large temperature differential between successive micro-layers within the contaminant.
Thermal-Kinetic Effect
Upon impact, the combined impact energy dissipation and extremely rapid heat transfer between the pellet and the surface causes the dry ice particles to sublimate or expand instantly and return to the natural gas state.During this phase transition from solid to gas, the volume of dry ice expands up to 800 times in a few milliseconds and lifts the contaminant off of the substrate. This is effectively a "micro-explosion" at the point of contact.
Proper ventilation
Carbon dioxide stored in a tight and poorly ventilated space with a sufficient amount can cause suffocation and discomfort. In its hard form of dry ice, prolonged skin contact can cause instant and even severe frostbite as well as skin damage due to the freezing cold nature.You can either choose Exhaust ventilation or Supply ventilation, they are all great ventilation methods to maintain and supply fresh air. In addition, air monitoring devices are greatly needed to give a much better indication of actual CO2 accumulation.
Monitor and limit exposure
According to OSHA, the legal exposure to carbon dioxide is an average of 5,000 ppm over an 8-hour workday, 40 hours per week in total, and an acute exposure limit of 30,000 ppm in 15 minutes at most. After being in touch with CO2, the person is required to stay in well-ventilated places.Operators should use a CO2 monitoring device when working with dry ice blasting in a confined space.
Proper PPE
For readers who are not familiar with the term, PPE stands for Personal Protective Equipment. When it comes to handling dry ice and operating a dry ice blasting, it is essential to:Use gloves or tongs when handling dry ice.Equip safety eyewear when dry ice is in motion and also during the operation of dry ice cleaning.
Dry ice storage
Dry ice can sublimate very quickly so choosing the right container is essential as it limits the amount of dry ice that evaporates and is safe for the user as well as reduces pressure due to evaporation.
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