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Industrial Dry Ice Cleaning Machine

Industrial Dry Ice Cleaning Machine

Industrial Dry Ice Cleaning Machine uses compressed air and small dry-ice pellets at great velocity to remove contaminants from the surface of a vehicle. The pellets are projected onto the surface while in solid form and immediately sublimate into carbon dioxide gas, freezing and loosening the contaminant as they go.
Our Factory
 
 

YJ-CO2 Dry Ice Cleaning Machine Manufacturing Factory.Leading Innovation, Building a Bright Future Together,In the expansive field of dry ice cleaning technology, YJ-CO2 stands as an industry benchmark with its exceptional quality, cutting-edge technology, and global vision. As a recognized manufacturer of dry ice cleaning machines, we consistently uphold the core values of "Excellence in Quality, Innovation in Technology," providing efficient, green, and intelligent cleaning solutions to customers worldwide.At YJ-CO2, we understand that quality is the cornerstone of a company's survival. Therefore, we have established a rigorous quality management system, ensuring excellence in every step of the process and that every piece of equipment meets the highest international standards. It is this relentless pursuit of quality that has earned us widespread trust and praise from our customers.

 

Why Choose Us

 

 

Quality Control
At YJ-CO2, we understand that quality is the cornerstone of a company's survival. Therefore, we have established a rigorous quality management system, ensuring excellence in every step of the process and that every piece of equipment meets the highest international standards. It is this relentless pursuit of quality that has earned us widespread trust and praise from our customers.

 

Wide range of product applications
YJ-CO2's dry ice cleaning machines have been widely applied in the automotive, electronics, aerospace, petrochemical, food, and pharmaceutical industries, providing high-quality cleaning solutions to customers in more than 40 countries worldwide. Our products and services have not only gained widespread market recognition but have also played a positive role in promoting green development and improving production efficiency in the industry.

 

Professional team
Backed by a strong R&D team and continuous technological innovation, YJ-CO2 consistently pushes boundaries, offering a range of technologically advanced and high-performing dry ice cleaning machines. Our product line covers handheld, semi-automatic, and fully automated models, catering to the diverse needs of different industries and scenarios.

 

After-sales
All products come with a one-year warranty, during which we will provide free maintenance. In addition, we offer relevant technical guidance and free training, with a commitment to providing lifetime free remote technical support.

 

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Industrial Dry Ice Cleaning Machine

Industrial Dry Ice Cleaning Machine

 

Benefits of the industrial dry ice cleaning machine include reduced downtime, minimized equipment damage, effective cleaning of high-temperature equipment, reduced or eliminated use of solvents, improved worker safety, enhanced maintenance efficiency, reduced production downtime, lowered costs, and increased production efficiency.

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Equipment Maintenance Dry Ice Cleaning Machine

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Double Station PCBA Dry Ice Cleaning Machine

Double Station PCBA Dry Ice Cleaning Machine

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Anti-static Integrated Dry Ice Cleaning Machine

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Dry Ice Blast Cleaning

Dry Ice Blast Cleaning

 

The working principle of dry ice blast cleaning involves using compressed air to propel dry ice particles at high speed onto the surface to be cleaned. Upon impact, the dry ice particles rapidly vaporize, creating a "micro-explosion" effect. This process causes localized cooling, brittleness, and cracking of contaminants, which are then separated from the surface by the explosive force of the sublimating dry ice.

Engine Carbon Deposit Dry Ice Cleaning Machine

Engine Carbon Deposit Dry Ice Cleaning Machine

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What is Industrial Dry Ice Cleaning Machine

 

 

Industrial Dry Ice Cleaning Machine uses compressed air and small dry-ice pellets at great velocity to remove contaminants from the surface of a vehicle. The pellets are projected onto the surface while in solid form and immediately sublimate into carbon dioxide gas, freezing and loosening the contaminant as they go.This freezing effect causes small cracks in the material, which helps with the effective removal of dirt, grime, and rust.One significant advantage of dry ice blasting is that it's strong enough to clean heavy buildup yet sensitive enough to clean delicate components without causing any damage or removing any critical features like serial numbers and markings.

 

Benefits of Industrial Dry Ice Cleaning Machine

Quick to apply

Industrial dry ice cleaning machine is also quick to apply. Technicians can direct the co2 ice to a surface and start cleaning it immediately. Simply direct the nozzle to the area that requires cleaning.

Less elbow grease

Industrial dry ice cleaning machine also involves less elbow grease. The sublimation process does the heavy lifting, avoiding the need for scrubbing or brushing, and potentially damaging surfaces.

Environmentally friendly

Industrial dry ice cleaning machine is also more environmentally friendly than most cleaning approaches. Being frozen co2, it is a natural, non-toxic substance. It doesn't contain any surfactants, agents, or other harsh chemicals found in most industry cleaning products, eliminating the need to dispose of hazardous waste.

Non-abrasive

Finally, despite the "blasting" Involved, co2 industrial dry ice cleaning machine is non-abrasive. As such, it does not rely on friction to remove dirt and deliver a polished finish. Instead, that occurs chemically due to the sublimation of the ice to a gas.

 

 

Application of Industrial Dry Ice Cleaning Machine
 

Cleaning Classic Cars
Dry ice isn't only used to clean equipment in factories. It is the way that classic car owners can renew the underside of their automotive beauties. Loading a specifically-designed machine with dry ice pellets, professionals can blast the bottom of a car and behold all the years of hardened grime, oil, and roadkill wipe cleanly off to reveal the shiny finish underneath.

 

Removing Fire and Smoke Damage
Dry ice is already a tool for putting out fires, as it is what some fire extinguishers contain. It can help out with the cleanup of fire and smoke damage further through dry ice blasting. The piercing cold of frozen carbon dioxide is powerful enough to remove the seemingly permanent stains of soot from wooden beams, brick, and other parts of the damaged house.

 

Removing Mold and Mildew
Even concerning the other extreme of damage from water, mold, and mildew, dry ice once again comes to the rescue. Mold thrives on warm, wet, and dark conditions. A shot of dry ice can blow the spores right out of their secret abode and free the space from the smells and effects of mildew too. Older homes and newer homes alike can absorb gallons of moisture over time, leading to hazardous health risks from mold growth. Even if the mold has buried itself into wood paneling, dry ice blasting can remove every particle from every crevice.

 

Cleaning Any Hard Surface
Dry ice blasting is often used for cleaning equipment of all kinds. It is amazing how many applications this entails. Not only does dry ice blasting benefit the medical equipment industry, but also the food equipment, aerospace and aviation, electronics, and plastics fields as well. If there is anything that has hardened dirt and hard-to-reach places, dry ice blasting is the solution.

 

How to Choose Industrial Dry Ice Cleaning Machine
 

Determine your application area
Before diving into machine specifications, determine your primary application. Whether it's industrial cleaning, food preservation, or special effects in the entertainment industry, understanding your specific use case will allow you to more accurately select the machine that's best for you.Or you can tell us your needs and we will recommend the best solution for you.

 

Dry ice quantity issue
Consider the amount of dry ice you need. Industrial applications may require high-capacity machines, while smaller equipment can meet smaller-scale needs. Understanding your production requirements is critical.

 

Size and portability
Consider the physical size of the machine. A compact, portable unit may be better for versatility and ease of use, especially if you work from different locations or have limited space. If you need to move your cleaning equipment between job sites, choosing a dry ice blaster that is compact and portable may be key. This is important for tasks that require frequent movement or operation in limited View the actual dimensions of your dry ice blaster, including length, width, and height. Make sure the machine is sized to fit your workplace and can be easily stored or carried.

 

Automation and control
Automation and control are crucial considerations when selecting a dry ice pelletizer and cleaning machine. Look for user-friendly controls and automation features. An intuitive interface and automation streamline operation, making the machine easier for operators of all skill levels to use.Choose a dry ice granulator/cleaner with an intuitive interface. An intuitive control panel or touch screen makes it easier for operators to understand and operate the equipment, reducing training time.

 

 
How to use Industrial Dry Ice Cleaning Machine
 
01/

Assemble the dry ice blasting machine according to the manufacturer's instructions. This typically involves attaching the cleaning nozzle to the pressure vessel or hopper, connecting the air supply hose, and ensuring that all safety guards and guards are in place.

02/

Fill the pressure vessel or hopper with dry ice pellets. Make sure to use the correct size and quantity of dry ice pellets as specified by the manufacturer.

03/

Turn on the air compressor and adjust the pressure and flow rate as needed. Consult the manufacturer's instructions for the specific dry ice blasting machine being used to determine the required pressure and flow rate.

04/

Position the cleaning nozzle at a distance of about 6-12 inches from the surface being cleaned.

05/

Begin cleaning by moving the nozzle slowly and evenly across the surface, overlapping each pass slightly to ensure complete coverage.

06/

Stop cleaning when the dry ice pellets have been exhausted or when the surface is clean.

07/

Disconnect the air supply hose and turn off the air compressor.

08/

Dispose of any remaining dry ice according to local regulations.

 

What are the Precautions When Using Industrial Dry Ice Cleaning Machine?

Wear protective equipment
Dry ice blasting produces extremely cold temperatures and can create flying debris, so it is important to wear protective equipment, such as goggles, gloves, and a respirator, to protect against injury.

 

Use caution when handling dry ice
Dry ice is extremely cold and can cause frostbite or other cold-related injuries if handled improperly. It is important to handle dry ice with caution and to avoid touching it with bare skin.

Follow the manufacturer's instructions

It is important to read and follow the manufacturer's instructions for the specific dry ice blasting machine being used, including any safety precautions and proper usage guidelines.

Use in a well-ventilated area

Dry ice blasting produces CO2 gas as it sublimates, which can be hazardous if inhaled in large quantities. It is important to use the dry ice blasting machine in a well-ventilated area to avoid the risk of CO2 gas build-up.

Dispose of dry ice properly

Dry ice should be disposed of properly according to local regulations. In general, dry ice should be allowed to sublimate in a well-ventilated area away from flammable materials and people.

 

Factory Pictures
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product-500-500
product-500-500
product-500-500
product-500-500
product-500-500

 

FAQ

 

Q: How does dry ice blasting work?

A: Unlike other types of blasting media that have a "chiseling" effect, dry ice blasting actually penetrates the contaminant utilizing kinetic energy from the high-velocity dry ice particles, creating an explosion upon striking the substrate and lifting the unwanted material from the surface. This non-abrasive process is commonly referred to as "impact flushing".

Q: How do I store dry ice?

A: Air is the worst enemy of dry ice. Dry ice should be kept in a well-insulated container available from your ice supplier. Since dry ice is extremely cold (109° below zero), storing the product in a normal freezer may slow sublimation minimally, but will not significantly prolong its' shelf life.

Q: How long can I store dry ice?

A: We recommend that fresh dry ice be used within 3-5 days. Properly insulated dry ice can be stored for periods over 10 days. However, the ice loses its' integrity after extended periods of time, becoming soft and powder-like. This not only creates problems with inconsistent feeding of the blasting equipment (due to density loss),

Q: Where do I get dry ice?

A: There is typically more than one supplier in your area. Your local Phoenix representative will be more than happy to help you find an ice distributor near you. Contact them for more information.

Q: How are dry ice pellets produced?

A: Dry ice is manufactured using liquid carbon dioxide (CO2). Liquid CO2 is stored in a bulk tank at 300 psi. To form dry ice pellets, the liquid CO2 is sent through an orifice or expansion valve into a chamber. The pressure drop, created going through the orifice, causes the liquid to flash into gas and dry ice snow. The dry ice snow is then compressed into rice-sized pellets and the gas is vented to atmosphere or recovered to be reused. The conversion from liquid to solid is approximately 46%.

Q: What kind of safety equipment do I need?

A: For most applications: Ear plugs or muffs (or both), safety glasses, face shield, gloves, long sleeve shirt, long pants, and safety shoes. For specialized cleaning jobs in confined spaces or no ventilation, a self-contained breathing apparatus, respirator, jumpsuit or special clothing may be required. Check your company's safety policy and regulations for detailed specifications.

Q: How much dry ice will I use?

A: 2-3 pounds per minute is normally sufficient for most cleaning. Phoenix blasting units have a variable ice rate that can be adjusted for more or less, depending on the specific application.

Q: Does using more ice per minute speed up my removal rate?

A: Contrary to popular belief, more is NOT better when it comes to dry ice for the majority of applications. User experience and trial tests will determine exactly what you need to get the job done, and you'll save a monetary bundle in the process.

Q: What is the cost of operation?

A: Operation costs will depend on the feed rate (ice usage setting) and cost per pound of the ice. An on-site demo is the best way to determine your actual projected cost of operation. Contact your representative to schedule.

Q: How do I get training on my new Phoenix blasting unit?

A: Upon delivery of your newly purchased system, we will provide start-up assistance and safety training at your facility. Start-up may include classroom and hands-on instruction, if so desired.

Q: Why would I use dry ice cleaning instead of a traditional blasting media?

A: Positive reasons for incorporating dry ice processes are numerous. First, with government bans and regulations increasing on chemical cleaning, dry ice is an environmentally safe and effective alternative to current cleaning methods, approved even in the food industry. Also, you will increase revenue by lower disposal costs, not to mention the high-end expense savings from product replacement damage incurred over time by blasting with less friendly, abrasive media like sand, water, soda, walnut shell, bead, etc. In addition, most applications can be cleaned on-line without disassembly, and without the worry of any grit entrapment or residue, freeing up hours of employee labor, ultimately saving your business countless time and money. So you may want to ask yourself… why wouldn't I use dry ice cleaning?

Q: Does dry ice blasting freeze the contaminate?

A: No. This is a common misconception regarding the technology. Contaminants are not frozen in place, and then struck with a hammer to crack and fall to the floor. One should keep in mind that this is a cleaning (not freezing) process. The contaminate is penetrated and removed from the substrate being blasted.

Q: Where does the contaminant go?

A: It moves from an undesirable location to an area where it can be dealt with more easily. If it is dry, it usually falls to the floor where it is swept away or vacuumed during normal maintenance. If it is a wet substance like grease, you take a methodical approach similar to hosing down a driveway. You start at one end and guide it to a collection point where it can be vacuumed or squeegeed up.

Q: Can you use dry ice to clean hot tools on-line?

A: Absolutely. In fact, with most applications involving hot tooling, the removal rate is actually increased due to thermal shock. A cool tool will typically take a bit longer to clean.

Q: What is the power supply and how much will I need?

A: Since Phoenix cleaning systems are 100% pneumatic, no electrical cords or outlets are necessary. All you need is cool, dry compressed air for easy operation. Most results can be achieved between a range of 60 CFM @ 60 psi up to 220 CFM @ 100 psi, depending on the application. (High-pressure units naturally require more for high-end blasting).

Q: Will dry ice cleaning damage my substrate?

A: Typically, No. Dry ice cleaning is a non-abrasive process. It will not etch or profile any substrate that is "harder" than the ice itself. With softer surfaces such as wood, drywall, soft plastic, etc., damage can sometimes occur if the parameters on the machine are set incorrectly (i.e. blast pressure too high, ice rate too high, wrong nozzle choice). For this reason, Phoenix has designed our control systems to be completely variable, thereby accommodating most delicate applications.

Q: What is the use of dry ice blasting?

A: A dry ice blasting machine can gently remove any contaminants, paint, mold, and lead to safely restore your most delicate artifacts and monuments. By using a chemical-free process, you can quickly remove any old paint, solvents and abrasives without harming the surrounding materials and environment.

Q: What are the two application of dry ice?

A: Dry ice can be used to flash-freeze food or laboratory biological samples, carbonate beverages, make ice cream, solidify oil spills and stop ice sculptures and ice walls from melting.Dry ice blasting comes with high consumable and operating costs, including recuring costs for dry ice pellets and compressed air. It is also an energy-hungry technology, so it is very expensive in terms of energy consumption (air compressors are among the highest recurring expenses in factories).

Q: What PSI is needed for dry ice blasting?

A: 80 psi
What type of air pressure (air compressor) do I need for dry ice blasting? Dry ice blasting systems using pellets typically consume 100 cfm (2.8 m3/min) at 80 psi (5.5 bar), while MicroParticle systems typically consume 30 cfm (0.9 m3/min) at 80 psi (5.5 bar).By using dry ice blasting equipment, surface rust can be removed from metal surfaces in a safe and effective manner. Dry ice blasting can be used as either a spot treatment solution or to remove layers of coatings or rust on various parts and equipment in multiple industrial settings.

Q: Is dry ice blasting better than sandblasting?

A: Dry ice blasting offers various benefits compared to sandblasting, the most important being that dry ice blasting is non-abrasive. This means that the surface will not be damaged during material removal when using dry ice. Sandblasting can be a very abrasive method and will damage the surface while removing materials.

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